Eco-friendly disposable porous absorbents from gluten proteins through diverse plastic processing techniques

Abstract

The production of biodegradable gluten-based protein foams showing complete natural degradation in soil after 26 days is reported, as an alternative to commercial foams in disposable sanitary articles that rely on non-biodegradable materials. The foams were developed from an extensive evaluation of different foaming methodologies (oven expansion, compression moulding, and extrusion), resulting in low-density foams (ca. 400 kg/m3) with homogenous pore size distributions. The products showed the ability to absorb 3–4 times their weight, reaching ranges for their use as absorbents in single-use disposable sanitary articles. An additional innovative contribution is that these gluten foams were made from natural and non-toxic wheat protein, glycerol, sodium and ammonium bicarbonate, making them useful as fossil-plastic-free replacements for commercial products without the risk of having micro-plastic and chemical pollution. The impact of different processing conditions on forming the porous biopolymer network is explained, i.e., temperature, pressure, and extensive shear forces, which were also investigated for different pH/chemical conditions. The development of micro-plastic-free foams mitigating environmental pollution and waste while using industrial co-products is fundamental for developing large-scale production of single-use items. A sanitary pad prototype is demonstrated as an eco-friendly material alternative that paves the way for sustainable practices in manufacturing, and contributes to the global effort in combating plastic pollution and waste management challenges, Sustainable Development Goals: 12, 13, 14, and 15.